Bay State DL-109 Restoration Project

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R.K. Maroon
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Re: Bay State DL-109 Restoration Project

Postby R.K. Maroon » Sun Jul 26, 2026 10:39 pm

I am happy to report that the trial assembly of the power truck with the rebuilt bolster revealed no interference or other issues:

Image

The truck is sitting on a jar instead of on a flat surface because the worm gear is longer than it needs to be and I haven't trimmed it yet:

Image

The sprockets and gears can now be soldered into place. The insulated wheels will be pulled before applying heat to the axles to avoid damaging the insulating bushing, which appears to be nylon.

There is one other issue to deal with. The power truck arrived with a replacement wheelset with larger-than-stock journal diameter. The new replacement axles all have the original journal size, so the wallowed journals of the sideframes need to be restored. One solution would be to plug the journal and rebore, but I am going bore them all out and install ball bearings. I have done this on passenger cars before but not a locomotive. Something new.

Jim
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bob turner
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Re: Bay State DL-109 Restoration Project

Postby bob turner » Sun Jul 26, 2026 10:42 pm

Or just fill with K&S Tube. Nice work; gears look brand new.

up148
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Re: Bay State DL-109 Restoration Project

Postby up148 » Mon Jul 27, 2026 10:23 am

This has been so cool to watch the evolution or this restoration. Absolutely a labor of love and job well done.

I've never seen or heard a drive like this run. Do the chains make it loud?

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Rufus T. Firefly
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Re: Bay State DL-109 Restoration Project

Postby Rufus T. Firefly » Mon Jul 27, 2026 10:55 am

up148 wrote:I've never seen or heard a drive like this run. Do the chains make it loud?


I'm curious as well on that detail. Looking forward to a YouTube of these running in the future!
Did you know that if you put your ear up to a stranger’s leg you can hear them say, “What the F’k are you doing?”

sleepmac
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Re: Bay State DL-109 Restoration Project

Postby sleepmac » Mon Jul 27, 2026 12:53 pm

I'm interested in how you install the ball bearings!

Dan Weinhold

bob turner
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Re: Bay State DL-109 Restoration Project

Postby bob turner » Mon Jul 27, 2026 1:15 pm

I put ball bearings in a small Mallet - they actually added drag. They need to either be perfectly aligned or floating.

This one has a tiny heart pump Escap motor, and it is all it can do to haul four or five plastic cars around. I left the ball bearings in - but never repeated the experiment.

Image

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Rufus T. Firefly
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Re: Bay State DL-109 Restoration Project

Postby Rufus T. Firefly » Mon Jul 27, 2026 4:11 pm

bob turner wrote:..... a small Mallet...


Actually like the lines of that engine, :wink: :wink:
Did you know that if you put your ear up to a stranger’s leg you can hear them say, “What the F’k are you doing?”


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